Industrial Baler Experience In Taiwan To Design Accommodate Baler Plant's Need

March 1, 2010 - PRLog -- On March 10, 1996, SUNX company's manager called from Japan and claimed that they were deficient for a horizontal baling press; a baler crisis required that they get a new one in only one month. SUNX had purchased balers from Techgene previously, although due to the recently popular China market, SUNX bought one for a cheaper price. "The baler we bought looks exactly the same as any other ones; we thought we'd made a good decision. After a couple of runs, the auto tie baler couldn't do the job and stop at all times." SUNX declared. Subsequently, large recycled materials accumulated and a new baler was required in one month without delay.

Techgene realized the situation and knew the lake of press force for the inserter had caused the disaster. Therefore, a new baling press was manufactured with powerful inserter cylinder with adequate force to push forward for wrapping the objects, and was delivered on-time as requested. Since then, Techgene's quality-guaranteed baler has been SUNX’s first choice.

Techgene's 30 years of industrial baler experience (Techgene Machinery Co., Ltd.  http://baler.ready-online.com/baler.html )  had made them a problem solving expert. They act as a consultant to customize baling presses based on customers' needs and every factor is thoroughly evaluated including recycled material, amount handled per day, production expectation, plant layout, feeding equipments, maintenance, vertical or horizontal baler, cardboard or paper balers, plastic or non-ferrous balers, etc. Techgene's baling press can be automatically or semi-automatically operated depending on different recycled material every day. For shredded size paper, the air cyclone mounted horizontal baler is designed with sensors to start the pressing process. Exclusive auto tie system is implemented in every baler and if special material is required to tie the packed article, particular wrapping material can be customized to do the job. In addition, our close-ended or open-ended balers are constructed for a wide range of bale tying and ejection requirements. Hoppers can be customized for various recycled paper types including tipper, shovel, air cyclone and conveyor.
PLC and operator interface touch screen

Applied with PLC and operator interface touch screen, easy to operate and trouble shooting

Repairs are required more frequently as the baling press ages and become more prone to breakdown. Therefore, it is critical to ensure the solidness of baler and the accuracy of performance. When a baling press has low breakdown rate, it is not only cost-saving but also increases production competency. Each baling press provided by Techgene is built with a PLC system that indicates the process status and problems. When outages are experienced, a clear explanation is provided, which saves you the time of reading through the manual.

TB-1011 Series, TB-0708 Series Baling Presses - 140 tons Press Force, 20 tons/hr Capacity - Bale Like An Expert

If you are a recycler who would like to procure industrial baler equipment to handle your large paper objects such as cardboard, carton boxes and corrugated paper, newspaper, magazines from recycling factories, paper box makers or baler resellers, TB-1011 series horizontal baling press would be the right machine for your paper waste handling.

With 140 tons of compression force and production rates from 10 to 20 tons per hour (60HP~150HP), the powerful motor takes care of the heavy load requirements from the baling press, TB-1011. TB-1011 series'  dimensions are 1050(w) x 1100(H) x variable (L) and it bales up to 1300 kg. It's a channel auto-tie baler with aperture of 986 mm (width) and 2,000 mm(length). TB-1011 is for baler procurers who require high capacities to meet their large amounts and size of recycled paper commodities, and besides having the capability, it also bales firmly. TB-1011 baler's design is renowned for its extremely simple installation, long life cycle, high quality material and excellent performance.

Superior PLC System for Troubleshooting
When you're running 10 or 12 hours per day, you need balers that are reliable without any dilemmas. You want to be able to run the balers and not work on them, you want high durability ones that only require little maintenance and regular small component replacement is all you need. Techgene's TB-1011 series is a low maintenance baler because of its sophisticated design based on 30 years of experience. In addition, every baler is implemented with PLC system; it is designed to indicate the status of operation and failure through a touch screen. When the baler breaks down, the screen will point out the errors and all possibilities to cause it, which is very helpful for users to troubleshoot. In the system, every error record is saved in the history for future reference.

Twin-Motor Operation Baler
To achieve the goal of production efficiency, the baler is constructed to have two motors working together in order to compensate for each other. Twin-motor baling press ensures that no unpacked material is accumulated when one of them fails to operate. Since a high flow rate pump that compatible to high horsepower motor can be pricey and a lower horse power one is more accessible from the market, a twin-motor baling press system has not only lowered the risk of a non-functional recycling plant, it also reduces the cost of stock for future maintenances.

Regenerative Hydraulic Circuit - Energy Saving System Baling Press

To all non-regenerative hydraulic system, all the return oil flow out from the ram cylinder will back to the tank directly, but for saving power energy, all balers manufactured by Techgene all equipped with regenerative hydraulic circuit, during ram press forward all return oil will be lead to the flow-in circuit to speed up the low load press stroke. Normally this speed can up to twice of the non-regenerative one.

This means we can mount a lower horsepower motor to get higher throughput and of course save power energy for the clients who installed Techgene balers.

Automatic Ruffler and Exclusive Auto Tie Baler

TB-1011 series' automatic ruffler is recommended for magazine or newsprint due to its tight baling achievement, and the auto tie baler is adaptable for various recycled materials. If expansible and large-sized recycled articles need to be baled, Techgene is capable to reaching client's demand by acquiring the right tying strings to avoid production bursts.

About Techgene Machinery - http://baler.ready-online.com/recycling-baler.html
Techgene's baling presses are sold internationally due to their solid reputation. Their baling equipment is procured all over the world and most purchasers are recycling factories, paper box makers, baler resellers and entrepreneurs. Techgene Machinery is a baler manufacturer who's been in the recycling industry for 30 years. From paper box and shredded paper baling presses to plastics, can and aluminum balers. Techgene has never stopped being innovative, regardless of the baler's operation model, software development or wrapping solution.

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Techgene Machinery (http://baler.ready-online.com/baler.html ) baling presses are sold internationally due to their solid reputation. Their baling equipment is procured all over the world and most purchasers are recycling factories, paper box makers, baler resellers and entrepreneurs. Techgene Machinery is a baler manufacturer who's been in the recycling industry for 30 years. From paper box and shredded paper baling presses to plastics, can and aluminum balers. Techgene has never stopped being innovative, regardless of the baler's operation model, software development or wrapping solution.