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Follow on Google News | ![]() Things to consider with capacity planning and scheduling- Labour hours vs. machine run time. This is a common one that is often misinterpreted. It is quite often assumed that if we have 38 hours worth of labour per employee a week, then we will have 38 hours worth of capacity with a machine. In some cases this would be true. An example would be a saw for instance as it would most likely be fully operational at the press of a button and would only require one operator. On the other hand, let’s take a furnace for example; So we have our employee turn up on a Monday morning to turn the furnace on. The furnace now takes 1 hour to heat up before any jobs can be processed; We are now already 1 hour down on our machine capacity vs. labour hours meaning 1 hours less production will take place through the furnace. The ability to take this into account is key as that employee could be best used on a different machine whilst the furnace heats up. - Machine servicing. The build standard of machines is constantly on the rise as technology continues to advanced and building methods continue to improve. Unfortunately, most machines still require servicing or calibration every so often. Down time on machines is always going to have an effect on turnaround as you will have lost those machines manufacturing capabilities for a certain amount of time. On the more technical machines, an external engineer is often required, meaning that your machines capacity is affected. On the other hand, there are cases whereby servicing can be carried out by someone internally. This then has an effect on both capacity and scheduling as you now also have an internal job to fit into your already busy working schedule. - Material availability. This one for me is key and usually overlooked. I often hear of purchasing and scheduling modules being supplied independently, and always question why and how? Jobs can only start if the bill of materials are present, so how can a system with no purchasing and stock information function accurately? Unfortunately events happen such as having the wrong material sent, or a delivery not turning up on time. In either case, any jobs that require those materials will be affected and are most likely not going to be started on time. Your schedule should immediately reflect this in order to give you the ability to react to the problem. - Employee availability and constraints. It would be a near perfect scenario if every member of your workforce could operate every machine on your shop floor. The reality is that this case is very rare. Certain machines may require specific training and if those specially trained people are unavailable, certain jobs are going to be delayed. If you would like any more information or would like to discuss your requirements in further detail then please visit our website: www.mie-solutions.co.uk MIE Solutions is one of the leading providers of Production Control Software for the entire manufacturing sector. With over 25 years experience in the Sheet Metal, Engineering and Fabrication Industries and with a massive worldwide presence, they have developed a manufacturing software made by manufacturing professionals for manufacturing professionals. They are able to offer the complete tailored made manufacturing solution. Including: The mission of MIE Solutions is to apply advanced technology to improve manufacturing productivity and quality in the field of fabrication. At MIE Solutions, we do not compromise product quality or service. We strive to satisfy our customer's every reasonable requirement with speed, courtesy and honesty. Our goal is to be known throughout the world for the development and production of innovative products. We endeavour to be regarded as the leading supplier of high technology in the fabrication industry. End
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