Goodbye, ball and chain! igus Module Connect interface simplifies machine assembly at Reichenbacher

KUALA LUMPUR, Malaysia - March 18, 2025 - PRLog -- A VISION-FLEX from Reichenbacher Hamuel, a CNC machining centre for 6-sided machining of aluminium and plastic profiles, takes up almost the entire production hall. Fully assembled, it is quickly delivered to the customer. Reichenbacher Hamuel, based in Dörfles-Esbach, has been producing custom machining centres for over 70 years for various industries, including aircraft, automotive, and shipbuilding. Each machine is unique, tailored to customer needs. The VISION-FLEX, in high demand, features a large linear robot attached to the machine bed, connected both physically and electrically using the Module Connect interface from igus.

Connecting x-, y-, and z-chains The main challenge in assembly is the cables' different movement directions. The tool is positioned on the y- and z-axis via igus energy chains. The x-axis movement is enabled by a 5.2m R4.56 energy chain on the machine bed. However, during pre-assembly, the x-chain obstructed the linear robot and was cumbersome to move. Erik Pohlein, Electrical Designer at Reichenbacher Hamuel, sought an alternative where the x-chain is connected only in final assembly using plug connections, avoiding time-consuming and error-prone individual connectors.

Customised modular interface Pohlein, with igus' Oliver Köhler, found the solution: the igus Module Connect. This modular plug-in connector easily connects cables between the machine bed and linear robot without errors. Module Connect's flat, space-saving housing fits up to four insulating bodies, allowing various configurations. It's ideal for confined spaces like the VISION-FLEX, supporting motor, servo, encoder, fibre optic cables, network technology, and pneumatics, all with EMC protection.

Reichenbacher Hamuel solved the central problem with a new plug-in connector. Instead of carrying the x-chain during pre-assembly, it is positioned on the machine bed until final assembly. The linear robot is then plugged in within seconds, simplifying production and assembly, saving hours per system, and providing a defined disconnect point for maintenance.

Reichenbacher Hamuel and igus have collaborated for over 30 years, completing countless projects. "We have an excellent working relationship," says Leipold. igus experts, especially Köhler, provide prompt support. On-site discussions involve colleagues from Cologne, who take measurements and discuss details at no extra cost. Hüffel, Product Manager for readycable and readychain, values the collaboration for product development. The pre-equipped readychains simplify manufacturing and assembly. Employees appreciate the simplicity and modularity of the Module Connect system. "The ball and chain are now gone," summarises Leipold.

Visit for more information: https://www.igus.my/info/industrial-connectors