Automatic Rotary Pre-Fill Syringe Filling & Vacuum Rubber Stoppering Machine by HMPL Sterile

AHMEDABAD, India - April 1, 2025 - PRLog -- Harikrushna Machines Pvt. Ltd. (HMPL Sterile) has launched the HMPL ACCUFILL RPFS R&D, a state-of-the-art Automatic Rotary Pre-Fill Syringe Filling & Vacuum Rubber Stoppering Machine with semi-automatic loading. Designed for R&D and exhibit batch production, this innovative machine sets new standards in precision, efficiency, and hygiene for pharmaceutical companies.

The compact and integrated system is tailored to handle pre-filled syringes, pre-crimped cartridges, and vials of up to 10 ml. It operates seamlessly with pre-washed and sterilized devices, ensuring superior quality throughout the packaging process. With a peristaltic pump-driven filling station, a rubber stopper placement station, and a cap sealing station, all synchronized with a servo motor, the system guarantees accurate and reliable performance.

The HMPL ACCUFILL RPFS R&D delivers an impressive output speed of 15-20 devices per minute at a 1 ml fill volume. Its advanced automation features include a 7-inch colour display, AC drive, PLC, and modular sensors, enhancing operational ease and precision. The filling unit utilizes a peristaltic pump or a servo-based syringe mechanism, with the syringe's up-and-down motion controlled by a ball screw assembly powered by a servo motor.

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Innovative Features for Enhanced Efficiency

The machine features linear and rotary vibrators for rubber stoppers and aluminium caps, ensuring smooth material handling. Its SS 304 up-down pillar assembly and sensor-equipped chutes add to the machine's operational excellence. A robust square pipe structure and high-quality SS 304 components provide durability and a sleek aesthetic.

User-Friendly Operation and Precision

The machine supports left-to-right operation and allows easy manual loading of syringes or vials. Once loaded, the devices are processed in three synchronized steps: filling, stoppering, and capping. The finished devices are efficiently collated on the exit conveyor.

Versatility and Technical Excellence

The HMPL ACCUFILL RPFS R&D accommodates volumes ranging from 1 ml to 10 ml and is suitable for water-based liquids, suspensions, and aqueous drugs. Its accuracy of ±2% ensures consistent product quality, while its compact design and easy adjustability make it ideal for modern pharmaceutical needs.

This cutting-edge machine reaffirms HMPL Sterile's commitment to providing innovative, high-quality solutions for pharmaceutical manufacturing. For businesses aiming to enhance R&D and exhibit batch production, the HMPL ACCUFILL RPFS R&D represents a significant leap forward in precision and efficiency.

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